Chemical
See how Cybergear transforms chemical manufacturing with its various solutions
What We Solve
Common Challenges Facing Chemical Manufacturers
Frequent Recipe Changes
Recipes change frequently, leading to delays and errors as production spends time adjusting.
Costly Product Changeovers
Frequent product changeovers drive down productivity across the operation.
Complex Recipe Approvals
Complex recipe life-cycles with many stakeholders make review and approval difficult, and paper trails make versioning and audit history hard to maintain.
Chemical Manufacturing
US Chemical Manufacturing Is Growing Again
Chemical manufacturing is at the root of many key US-manufactured products, from pharmaceuticals, nutraceuticals, and plastics to sealants, battery formulations, and many more, and it is on the grow once again in the US. Companies that take advantage of the latest digital process technologies stand to lead the pack.
Velotic offers the latest digital batch manufacturing software along with state-of-the-art Historian and Visualization products to help you get there.
Digitize Your Process Trains and Scale with Confidence
These technologies let you digitize your process trains into equipment classes that are easy to layer MES batch process recipes onto. Combined with Finite Capacity Scheduling and Manufacturing Execution systems, Cybergear helps you scale quickly while staying nimble.
Cybergear helps chemical manufacturers:
- Digitize process trains into reusable equipment classes
- Layer MES batch process recipes onto them
- Scale to large operations with Finite Capacity Scheduling and MES
- Deliver new and improved product formulations quickly
- Reduce process variability with AI/ML analytics
This is where solutions like Proficy Batch, Proficy Scheduler, Proficy C-Sense, Proficy Recipe Manager, and Proficy Operations Hub provide measurable value.
Manufacturing Software Built for Chemical Operations
Digital Batch Manufacturing: Create, schedule, and execute recipes with sequence variations without modifying PLC code.
Historian & Visualization: State-of-the-art Historian and visualization products across the operation.
Finite Capacity Scheduling & MES: Scale quickly to large manufacturing operations.
AI/ML Analytics: Reduce process variability and optimize process and control settings, offline or in real time.
Modernize Without Replacing Everything
Most manufacturers don’t need to start over.
Cybergear helps chemical facilities digitize their process trains and layer AI/ML analytics on top of any mix of existing OT systems, offline or in real time.
This approach reduces risk and can deliver first value in hours rather than months.
Explore Plant Floor case studies, software demos, & Visualizations.
Want to see what these solutions look like? Explore software specs, features, and real-life use-cases across the plant floor. Download practical resources, implementation examples, and solution overviews designed to help your team evaluate what modernization could look like inside your operation.
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“Having reliable software systems to control our output is very important. We made our first implementation of this technology in China. Then we brought the technology to Sweden, used the learnings from implementing MES in our China plant and challenged ourselves to improve how we work, prioritize and bring the solutions to production. It is an interesting journey and it is far from finished!”
Monica Gustafson / Volvo Engines
Drive Billions in Operational Profit
According to industry experts, chemical manufacturers can potentially save between 20% and 40% on operational costs through the implementation of AI and automation, with significant benefits coming from optimized energy usage, reduced waste, improved production yields, and predictive maintenance, leading to substantial cost savings and increased efficiency across the manufacturing process.
Are you ready to accelerate your digital transformation journey?
Factory Transformation
Smart Digital Transformation Yields Five Powerful Outcomes
Deliver new products faster
With Proficy Batch, you can create, schedule, and execute recipes that have sequence variations and can be drastically different from one another without modifying PLC code. Recipes can include formulations, procedures, equipment requirements, and work instructions. Based on the ISA-S88 model and class standards specifically designed to address 21 CFR Part 11 regulations, Proficy Batch is an easy-to-use, scalable batch solution.
Improve throughput with parametric acceptance
Many Velotic Process Batch users take advantage of parametric acceptance testing techniques during in-batch operations. Parametric Acceptance Testing (PAT) lets batch users define a set of key process indicators (KPIs) such as time and sensor values, then assign thresholds to these KPIs so that, when their conditions are met, they can forgo certain quality tests and be assured the product is of good quality. This saves time and improves throughput.
AI/ML predictive analytics that improve the bottom line
Proficy C-Sense is industrial AI/ML analytics software for process optimization in manufacturing plants that easily layers on top of any mix of OT systems to reduce process variability and improve Throughput, Yield, Recovery, Quality, Waste, Energy (W.A.G.E.S), Emissions, or Downtime by up to 10% or more within 6 months, with first value in hours, by optimizing process and control settings offline or real-time online.
Reduce waste with recipe management
Recipes change frequently, leading to delays and errors as production spends time adjusting, while frequent product changeovers drive down productivity. Complex recipe life-cycles with many stakeholders make review and approval on paper difficult, and versioning requires a digitized audit trail of recipe changes. Proficy Recipe Manager manages all these issues and more.
A mobile-first single pane of glass for chemical apps
The Proficy suite includes a low-code / no-code, web-based UI that is second to none. Every product in the suite contributes widgets, from MES to scheduler to batch to AI/ML analytics, and they can all live in Proficy Operations Hub screens. Operators get a single pane of glass that runs just as well on a tablet as on a desktop, and Operations Hub also brings scripting, a full reporting object palette, SQL and REST support, and your favorite HMI capabilities.
Let's Talk About Your Operation
Meet with the Cybergear team that brings every decade of hands-on manufacturing expertise to every conversation. Reach out and they’ll figure out what’s possible.
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