Life Sciences Software Solutions

See how Cybergear helps pharmaceutical and life sciences manufacturers ensure regulatory compliance, accelerate batch release, and drive operational excellence across every stage of production.

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Manufacturing Software by Cybergear
Life Sciences & Pharmaceutical Manufacturing

Smart Digital Transformation Yields Five Powerful Outcomes

Life sciences and pharmaceutical manufacturers operate in the most regulated production environment on earth. Every batch, every step, every signature carries the weight of patient safety — and the cost of a single deviation, contamination event, or data integrity failure can mean a destroyed batch, an FDA 483 observation, a consent decree, or worse. Yet many facilities are still running on paper batch records, manual SOPs, and disconnected systems that make real-time oversight nearly impossible and audits a months-long ordeal. Documentation activities alone consume up to 30% of staff time in pharma manufacturing. With increasing regulatory scrutiny from the FDA and EMA, the shift from schedule-based maintenance to condition-based practices, and growing pressure to accelerate time to market for complex new modalities, the need to digitize and connect operations has never been more urgent. Proficy® Software Commercial Operations from Velotic, deployed and supported by Cybergear, brings together HMI/SCADA, batch execution, MES, and industrial data management into a proven, validated platform purpose-built for regulated environments. With decades of pharmaceutical and life sciences deployment experience, Proficy® gives manufacturers the data integrity, traceability, and operational control they need to protect products, satisfy regulators, and build a foundation for continuous improvement.

Every Batch. Every Step. Every Signature. Documented.

Cybergear deploys the Proficy suite to give life sciences manufacturers complete, real-time command of their batch and production processes. At the core is the ability to enforce standard operating procedures and control recipes digitally, automatically populate electronic batch records from live SCADA data, and capture every operator action with a time-stamped, 21 CFR Part 11-compliant electronic signature — eliminating the paper trail that slows releases and creates audit risk. Proficy’s iFIX HMI/SCADA natively supports all major pharmaceutical standards, integrating seamlessly with DCS, PLCs, LIMS, and other plant systems via OPC-UA, MQTT, and other open protocols — across equipment from any vendor. Whether you operate small-molecule batch synthesis, fill-finish, packaging, or a mixed-mode facility, Proficy works across your entire production environment without requiring a wholesale replacement of validated systems.

How Proficy Supports Life Sciences Operations
  • Enforce digital recipes and SOPs at every step of the batch — guiding operators through each task, capturing data automatically, and preventing process excursions before they become deviations.
  • Generate complete Electronic Batch Records (EBR) automatically, with data populated directly from the plant SCADA system and operator e-signatures at every review point — reducing paper and accelerating batch review and release.
  • Maintain a fully auditable 21 CFR Part 11-compliant data historian — storing time-series process data with tamper-proof records, secure access controls, and rapid retrieval for FDA inspections and deviation investigations.
  • Monitor equipment health and production performance continuously, enabling a shift from schedule-based maintenance to condition-based practices that reduce unplanned downtime and contamination risk.
  • Connect production, quality, and lab data across systems and sites into a single source of truth — eliminating the data silos that delay batch disposition decisions.
  • Scale from a single line to a global multi-site enterprise with centralized templates, standardized workflows, and site-level flexibility.

Seamless Upgrade-to-Operations Experience

Cybergear understands that in a validated pharmaceutical environment, “rip and replace” isn’t an option. Our implementation approach is built around maintaining validated system states throughout the transition — protecting your existing compliance posture while layering in modern digital capabilities at a pace your quality and IT teams can support. Proficy’s modular architecture means you can start with HMI/SCADA and Historian at a single line, expand to full batch execution and MES across a plant, and ultimately build toward enterprise-wide connectivity — each phase delivering immediate value without disrupting ongoing production or requiring a site-wide revalidation. Proficy Operations Hub provides operators, quality teams, and plant managers a unified, web-based interface combining MES, SCADA, and Historian data from across the facility — with role-based access and no additional validation burden. Cybergear’s implementation methodology follows a structured, phased approach proven in regulated environments: current-state assessment, requirements definition, pilot deployment with validation support, and controlled rollout — getting your teams productive faster while building a sustainable foundation for long-term quality and efficiency gains.

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Without the data, the lot must be thrown away. That’s the reality in pharmaceutical manufacturing. Velotic’s iFIX and Proficy Historian give us a standard engine for machine interface and industrial data management across our entire portfolio — with the data integrity and integration we need to meet every compliance requirement our customers and regulators demand.

Controls Engineering Lead — IMA Active, Pharmaceutical Packaging Machinery Manufacturer (Velotic Customer)

Manufacturing Software by Cybergear

Streamline Apps and Unify Your Operations Data

Life sciences facilities generate enormous volumes of critical process data across HMI/SCADA, batch execution systems, historians, LIMS, and quality management platforms — but too often that data lives in silos that slow batch release, complicate investigations, and create compliance risk when regulators come calling. Proficy Operations Hub consolidates it all into a single, cloud-ready, web-based interface built for regulated environments. Role-based dashboards give operators, engineers, quality reviewers, and plant managers precisely the view they need to do their jobs efficiently — from production floor to batch disposition. Real-time exception monitoring surfaces process deviations, equipment alarms, and quality events the moment they occur, enabling immediate operator response before a deviation escalates into a batch failure or CAPA. And because Proficy Operations Hub integrates with third-party systems as naturally as it does with the native Proficy suite — including LIMS, QMS, ERP, and DCS platforms — it brings together the complete operational picture without replacing the validated systems already in place.

Plant Transformation

Modernize and Optimize Your Life Sciences Operations

Batch Execution & Electronic Batch Records

Proficy Batch Execution enforces control recipes and SOPs step by step — guiding operators through every task, auto-populating batch record data from live SCADA inputs, and capturing 21 CFR Part 11-compliant electronic signatures at every review point. Replace paper with a complete, tamper-proof EBR that accelerates batch review, reduces release time, and makes every audit a same-day exercise.

Data Integrity & 21 CFR Part 11 Compliance

Proficy Historian stores all plant process data in a 21 CFR Part 11-compliant architecture — time-stamped, encrypted, access-controlled, and immutable. Every alarm, process event, operator action, and batch parameter is captured and retrievable in seconds. Build the foundation of data integrity that FDA, EMA, and GMP frameworks require, and walk into any inspection with confidence.

OEE, Predictive Maintenance & Continuous Improvement

Proficy Plant Applications and CSense bring OEE visibility and AI-powered analytics to pharmaceutical batch operations — identifying downtime drivers, reducing batch variation, and enabling the shift from reactive, schedule-based maintenance to condition-based practices that protect equipment sterility and product quality. Reduce unplanned stops, cut the cost of batch failures, and build a culture of data-driven continuous improvement across every line and site.

Dave Mills of Cybergear

Let's Talk About Your Operation

Meet with the Cybergear team — deep pharmaceutical and life sciences manufacturing expertise in every conversation. Whether you’re modernizing batch execution, building toward 21 CFR Part 11 compliance, or connecting operations across a multi-site network, reach out and let’s figure out what’s possible together.

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