Efficiency Management
A manufacturer is only as profitable as it is efficient, so Cybergear helps you track and improve the KPIs that matter.
Efficiency Management
A manufacturer is only as profitable as it is efficient.
Backed by GE Vernova, our efficiency management applications let you track and monitor your operation’s critical key performance indicators, including overall equipment effectiveness, downtime, waste, production counts, mean time between failure (MTBF), mean time to repair (MTTR), and more. By harnessing vital data into real-time reporting, Cybergear helps you correlate daily events and identify root causes to keep your operations nimble.
Capabilities
Cybergear's Efficiency Management Platform Puts Every Loss in Plain View
Powered by Velotic’s Proficy® Software Commercial Operations, our efficiency management solutions track and monitor the KPIs that matter most to plant performance. OEE, downtime, waste, production counts, MTBF, MTTR, and more are captured automatically and presented in real-time dashboards. Your team gets the data it needs to correlate daily events, identify root causes, and take corrective action while the shift is still running.
Inefficiency quietly eats your margin
A manufacturer is only as profitable as it is efficient, and the losses you can’t see are the ones that hurt most.
Profit lost to downtime and waste
Every unplanned stop and wasted unit chips away at margin, often without anyone tracing where it went.
KPIs you can't see
Without tracking overall equipment effectiveness, downtime, and waste, inefficiency hides in plain sight until it shows up in the numbers.
Guessing at root causes
When you can’t correlate daily events in real time, the same problems keep coming back.
Efficiency management features
Some of our efficiency management features include:
Downtime tracking
Capture and analyze downtime as it happens.
Overall equipment effectiveness (OEE)
Measure and improve OEE across your equipment.
Waste management
Track and reduce waste in your operations.
Energy management
Monitor and manage energy use.
Schedule your plant evaluation with an integration expert.
Schedule NowSoftware Solutions
Inside the Solutions
Proficy Plant Applications Efficiency Module
The Efficiency Management module within Velotic’s Proficy® Software Commercial Operations tracks OEE and its three components, availability, performance, and quality, down to the individual asset. Out-of-the-box dashboards display Pareto charts for downtime reasons, waterfall charts by category, and Gantt views of uptime and downtime across shifts. Events are automatically associated with causes for faster root cause analysis.
Proficy Smart Factory Cloud OEE
For manufacturers seeking faster deployment and lower infrastructure costs, Proficy Cloud OEE delivers the same proven efficiency tracking capabilities as a fully managed cloud service. Hosted on AWS, it reduces total cost of ownership by up to 30% compared to on-premises solutions while providing secure remote access and automatic updates.
Proficy Operations Hub
Web-based dashboards built through Proficy Operations Hub extend OEE and downtime visibility beyond the shop floor. Supervisors, plant managers, and executives can access real-time and historical KPIs from any location. Low-code, no-code tools let teams build and customize views without IT involvement.
Explore plant floor case studies, software demos, & visualizations.
Want to see what these solutions look like? Explore software specs, features, and real-life use-cases across the plant floor. Download practical resources, implementation examples, and solution overviews designed to help your team evaluate what modernization could look like inside your operation.
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Use Cases
Where We Can Help
Continuous Improvement and Lean Programs
Lean and CI initiatives depend on accurate, granular data to measure progress and prioritize projects. Cybergear configures Proficy to deliver the OEE breakdowns, downtime Paretos, and waste analyses that drive structured problem-solving across shifts and lines.
Capital-Intensive Operations
When equipment represents a major investment, maximizing uptime and utilization is critical. MTBF and MTTR tracking identifies reliability trends early, helping maintenance teams shift from reactive repairs to planned interventions that protect asset availability.
Multi-Plant Performance Benchmarking
Manufacturers operating across multiple facilities need to compare performance consistently. Proficy supports standardized efficiency metrics across sites, enabling corporate leadership to benchmark plants, share best practices, and allocate improvement resources where the data says they will have the greatest impact.
Efficiency Gains That Show Up on the Balance Sheet
Manufacturers who deploy Cybergear’s efficiency management solutions recover hidden capacity and reduce operating costs through data-driven performance improvements:
6%+
Increase in OEE with Proficy Smart Factory MES
Up to 30%
Reduction in total cost of ownership with Cloud OEE
20,000+
Customers running Proficy worldwide
Our Process
Efficiency Baseline Assessment
We begin by evaluating how your plant currently tracks downtime, waste, and production performance. This assessment establishes a clear baseline and identifies the specific losses that represent your largest opportunities for improvement.
KPI and Dashboard Design
Our team configures Proficy to track the exact KPIs your operation needs. OEE definitions, downtime reason trees, waste categories, and rate specifications are built to match your plant model so that data is meaningful from the first day of operation.
Instrumented Rollout
Deployment begins with automated data collection on a pilot line, validating that downtime events, production counts, and waste entries are captured accurately. Each expansion phase adds lines and equipment with the same rigor.
Performance Coaching
After go-live, we help your team interpret the data and build improvement routines around it. Regular performance reviews, report refinements, and dashboard updates ensure that efficiency management stays connected to the actions that move your KPIs.
Let's chat.
Ask us for more details on how efficiency management can work for you. Book a customized demo and a one-on-one consultation, and we’ll answer your specific questions and help you find the services that best fit your business.
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