ERP & PLM Interface
Cybergear’s ERP integration technologies hold the keys to success for agile manufacturers.
ERP & PLM Interface
Cybergear's ERP integration technologies hold the keys to success for agile manufacturers.
Powered by GE Vernova’s REST library of interface management tools, our solutions deliver real-time updates and precision transactions. Ready when you need it, our MES/MOM solutions integrate well with most ERP vendor services, including production order, materials, maintenance, quality, and PLM modules.
Capabilities
Proven across leading ERP systems
By giving you a real-time view of work order status, material consumption, and production, Cybergear’s ERP integration ensures product and process parameters are used to keep quality at world-class levels. We’ve integrated many client systems with their instances of SAP, QAD, Microsoft, Net Suite, and Sage, so we’re well versed in the work order and material management reporting that flows between ERP and our MES/MOM systems.
Disconnected systems slow everything down
When your shop floor and business systems don’t talk, agile manufacturing stalls in manual hand-offs and stale data.
Data stuck in silos
When production order, materials, maintenance, and quality information can’t flow between systems, teams re-key data and trust in the numbers erodes.
Decisions on stale numbers
Without a real-time view of work order status, material consumption, and production, you’re always reacting to what already happened.
Quality that drifts
When product and process parameters aren’t applied consistently across systems, holding world-class quality becomes a constant fight.
Tired of Manual Data Transfers Between Systems?
Too many manufacturers still rely on manual re-entry, flat-file exports, and disconnected spreadsheets to move data between ERP and the production floor. Each handoff introduces risk. Product specifications arrive late or outdated. Material consumption is reconciled hours after the fact. Cybergear eliminates these gaps by establishing direct, automated connections between your enterprise and execution systems.
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Inside the Solutions
Proficy Orchestration Hub
Velotic’s Orchestration Hub unifies manufacturing product data from ERP and PLM into production-ready formats. It transforms raw business-oriented specifications into actionable recipes and parameters, then distributes them across your factory floor systems at single or multiple sites.
REST-Based Interface Management
Our integration layer uses Velotic’s REST library to deliver precision transactions between your ERP and MES environments. Real-time APIs handle work order management, material tracking, and production reporting without the latency and error rates of batch-based file transfers.
Enterprise Connector Framework
Cybergear has integrated client systems across SAP, QAD, Microsoft Dynamics, NetSuite, and Sage ERP platforms. Our connector framework supports production order, materials, maintenance, quality, and PLM modules with proven data mappings built from decades of implementation experience.
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Where We Can Help
SAP S/4HANA Migration Projects
Upgrading to S/4HANA is a significant investment. Cybergear ensures your MES integration evolves alongside your ERP migration, combining resources into a single project that avoids costly rework and preserves shop floor data continuity.
Multi-ERP Environments
Large manufacturers often run different ERP platforms across divisions or acquired facilities. Our integration framework normalizes data flows across multiple ERP instances, giving operations leadership a consistent view of production performance.
PLM-Driven Product Launches
When engineering releases new products or specification changes, production needs accurate data immediately. Our PLM integration ensures that updated BOMs, process parameters, and quality standards flow to the shop floor without manual translation or delay.
Measurable Integration Results
Manufacturers who connect their ERP and PLM systems directly to production execution through Cybergear’s integration platform consistently report significant operational improvements:
~10%
Reduction in annual waste from accurate product data
~5%
Improvement in on-time delivery
40-60%
Reduction in manual data entry between systems
Our Process
Integration Assessment
We begin with a detailed review of your current ERP, PLM, and shop floor systems. This assessment identifies data gaps, integration bottlenecks, and the specific transaction flows that will deliver the greatest operational value.
Architecture Design
Our team designs a tailored integration architecture using Velotic’s Proficy® Software Commercial Operations. Every data mapping, API connection, and transaction flow is documented and validated against your specific ERP configuration before development begins.
Phased Deployment
We deploy integrations in structured phases, starting with core work order and material transactions. Each phase includes rigorous testing and operator validation to ensure data accuracy before expanding to additional modules.
Ongoing Optimization
After deployment, we monitor integration performance and transaction accuracy on an ongoing basis. As your ERP environment evolves or production requirements change, our team adjusts configurations to maintain seamless data flow.
Let's chat.
Talk to us to learn more about ERP integration. Book a customized demo and a one-on-one consultation, and we’ll answer your specific questions and help you find the services that best fit your business.
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