Maintenance Integration
Cybergear’s maintenance activities services help you keep equipment running smoothly and head off unplanned downtime.
Autonomous maintenance
Keep your equipment running smoothly and avoid downtime with Cybergear's maintenance activities services.
Because operators work with their equipment every day, they are best suited to judge when maintenance is needed. Autonomous maintenance, a tenet of total productive maintenance, streamlines the process by empowering operators to service their own equipment, while Proficy Plant Applications boosts efficiency by recording activity and alerting operators the moment maintenance is due.
Capabilities
Cybergear Connects Your Shop Floor to Your Maintenance Management Systems
Our maintenance interface solutions link Proficy® Software Commercial Operations directly to your CMMS or EAM platform. Equipment use data, alarm conditions, and downtime events captured on the production floor flow automatically into your maintenance system, generating work orders and triggering alerts without manual handoffs. The result is faster response times, better-informed maintenance decisions, and a clear digital record tying production events to maintenance actions.
Downtime you didn't see coming
Maintenance is hard to time right, and when it slips, unplanned downtime and disconnected information turn small issues into full stoppages.
Reacting instead of preventing
Pinpointing the right moment for maintenance is tough, so problems are often caught only after equipment fails, even though the operators who run it every day saw it coming.
Unplanned downtime
Equipment that goes down without warning halts production and is exactly what a maintenance program is meant to prevent.
Information in silos
When maintenance data is locked in separate tools, it’s far harder to act on equipment conditions in real time.
Real-time maintenance, connected to your systems
Cybergear maintenance systems report equipment use, alarm you to changing conditions, and generate work orders in real time. Proficy Plant Applications interfaces with the two most popular maintenance management systems manufacturers use today, SAP/PM and Maximo, and can integrate additional systems that support RESTful interfaces, SQL, OPC, or other common technologies.
Autonomous maintenance activities
Empower operators to perform maintenance on their own equipment as part of a total productive maintenance approach.
Equipment use tracking
Report on how equipment is used and surface the conditions that signal when service is needed.
Asset performance management
Keep assets in their best possible shape with real-time work orders generated as conditions change.
Schedule your plant evaluation with an integration expert.
Schedule NowSoftware Solutions
Inside the Solutions
Proficy Plant Applications Maintenance Interface
Proficy® Software Commercial Operations captures equipment use data, downtime events, and alarm conditions directly from the production floor. Built-in interfaces connect to SAP PM and IBM Maximo out of the box. Additional CMMS and EAM platforms can be integrated through RESTful APIs, SQL, and OPC protocols. Work orders are generated automatically based on configurable triggers, removing the delay between detection and action.
Asset Performance Management
Velotic’s APM platform extends maintenance visibility beyond reactive and scheduled approaches. Condition monitoring, reliability analysis, and predictive analytics powered by AI and digital twin models identify developing equipment issues before they cause unplanned downtime. APM integrates with existing EAM and CMMS systems to ensure that predictive insights translate directly into maintenance execution.
Proficy Operations Hub
Web-based dashboards built through Operations Hub give maintenance leaders and plant managers a consolidated view of equipment health, open work orders, and reliability KPIs. Real-time and historical tag data from Proficy Historian feeds directly into configurable displays accessible from any location and any device.
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Want to see what these solutions look like? Explore software specs, features, and real-life use-cases across the plant floor. Download practical resources, implementation examples, and solution overviews designed to help your team evaluate what modernization could look like inside your operation.
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Use Cases
Where We Can Help
TPM and Autonomous Maintenance Programs
Operators performing routine equipment care need a digital system to log activities, track completion, and flag conditions that require skilled maintenance support. Cybergear configures Proficy® Software Commercial Operations to support autonomous maintenance workflows that keep operators accountable and equipment in optimal condition.
SAP PM and Maximo Environments
Manufacturers running SAP PM or IBM Maximo need a reliable bridge between the shop floor and their maintenance management system. Our integration ensures that equipment events, alarm data, and usage metrics flow into your CMMS automatically, keeping maintenance records accurate and work orders timely.
Predictive Maintenance Initiatives
Organizations moving beyond calendar-based maintenance need data to justify condition-based interventions. Proficy® Software Commercial Operations equipment tracking combined with Velotic’s APM analytics provides the reliability trending and failure prediction that enable maintenance teams to act ahead of breakdowns, not after them.
Maintenance Results That Protect Production Uptime
Manufacturers who integrate their maintenance systems with Cybergear’s MES platform reduce unplanned downtime and extend equipment life through better data and faster response:
Up to 20%
Increase in equipment availability with APM
5%
Reduction in total maintenance costs
7%
Reduction in maintenance inventory costs
Our Process
Maintenance Systems Review
We start by documenting your current CMMS or EAM platform, maintenance workflows, and the production data sources available on the shop floor. This review identifies the specific integration points and automation opportunities that will deliver the most value.
Interface Design
Our team designs the data flows between Proficy Plant Applications and your maintenance management system. Work order triggers, alarm mappings, equipment use thresholds, and data synchronization rules are all defined and documented before configuration begins.
Connected Deployment
We deploy the maintenance interface alongside active production systems, validating that equipment events trigger the correct work orders and that data flows accurately between platforms. Operators and maintenance teams are trained on new workflows during this phase.
Reliability Support
After go-live, we monitor integration performance and help your team refine trigger rules, expand equipment coverage, and incorporate predictive analytics as your maintenance program matures. The goal is a system that grows more valuable over time.
Let's chat.
Talk to a Cybergear representative about keeping your equipment in the best possible shape. Book a customized demo and a one-on-one consultation, and we’ll answer your specific questions and help you find the services that best fit your business.
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