Production Management
Effective production management includes more than just order execution, and Cybergear gives you everything you need to keep operations running smoothly.
Production Management
Effective production management includes more than just order execution.
Powered by GE Vernova, Cybergear technologies provide everything you need to keep operations running smoothly, from finite capacity scheduling to route and batch management, as well as both electronic batch records and detailed production reporting.
Capabilities
Cybergear Delivers End-to-End Production Management Powered by Velotic
Our production management solutions cover the full scope of shop floor execution. From finite capacity scheduling to route management, batch control, electronic batch records, and detailed production reporting, Cybergear deploys Velotic’s Proficy® Software Commercial Operations platform to give your operations team complete command over every stage of the manufacturing process.
Order execution alone isn't enough
Running production well means juggling scheduling, routing, batches, records, and reporting, and the gaps between them are where time and money leak.
Scheduling guesswork
Without scheduling tied to real capacity, plans fall apart the moment the floor doesn’t go as expected.
Blind spots between steps
When orders, batches, and change-overs are not tracked end to end, work-in-process gets lost and reporting becomes a scramble.
Costly custom builds
Reinventing standard production capabilities from scratch drives up project cost and delays going live.
Still Scheduling Against Infinite Capacity?
When production planning ignores real constraints, the shop floor pays the price. Orders stack up at bottleneck machines. Changeovers happen at the worst possible time. Late deliveries become a pattern instead of an exception. Cybergear replaces guesswork with finite capacity scheduling that accounts for your actual equipment, labor, and material availability in real time.
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Inside the Solutions
Proficy Plant Applications
Velotic’s flagship MES platform manages production execution for process, discrete, and mixed manufacturing environments. The Production Management module controls product flow between equipment, builds complete genealogy records, and enables schedule adjustments that reduce excess inventory. Dozens of out-of-the-box screens accelerate deployment without custom development.
Proficy Scheduler
Formerly ROB-EX and now fully integrated into the Proficy family, this advanced scheduling tool creates dynamic production plans based on actual resource and asset capacity. Interactive Gantt views let planners simulate changes, resolve bottlenecks, and coordinate across lines. It integrates directly with both ERP and MES systems to keep plans aligned with reality.
Electronic Batch Records and Reporting
Replace paper-based batch documentation with digital records that capture every production step automatically. E-signature support ensures compliance. Data flows directly from SCADA systems into batch forms, cutting operator documentation tasks dramatically and eliminating transcription errors that compromise traceability.
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Use Cases
Available off the shelf to reduce project costs
Finite capacity scheduling
Schedule production against real capacity constraints.
Order management
Manage orders end to end, including work-in-process.
Batch management
Coordinate and track production batches.
Order / product change-over
Handle change-overs between orders and products.
Production reporting
Capture detailed reporting across your production.
Production Results That Compound Over Time
Manufacturers who deploy Cybergear’s production management solutions see measurable gains across scheduling accuracy, documentation efficiency, and overall equipment performance:
6%+
Increase in OEE from unified production management
75%
Reduction in operator documentation time
30%
Reduction in total cost of ownership with cloud MES
Our Process
Production Workflow Assessment
We begin by mapping your current production workflows, scheduling methods, and reporting processes. This assessment identifies the specific gaps in execution visibility, scheduling accuracy, and batch documentation that limit throughput.
Solution Configuration
Our team configures Proficy Plant Applications and Proficy Scheduler to match your production environment. Routes, recipes, scheduling constraints, and reporting templates are built to reflect how your plant actually operates.
Phased Rollout
Deployment starts with core production management functions on a pilot line. Each phase includes operator training, data validation, and performance benchmarking before expanding to additional lines or modules.
Continuous Improvement Support
After go-live, we monitor system performance and production KPIs alongside your team. Configuration adjustments, new report development, and module expansions are handled as your operation evolves and new requirements surface.
Let's chat.
Ask us for details on Cybergear’s production management products. Book a customized demo and a one-on-one consultation, and we’ll answer your specific questions and help you find the services that best fit your business.
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