Quality Management
Quality management is what turns your business objectives into manufacturing reality.
Quality Management
Quality management is what turns your business objectives into manufacturing reality.
Our GE Vernova technologies ensure consistent product quality using holistic performance management, real-time trends, statistics, and notifications to control optimum performance levels.
Capabilities
Cybergear Deploys Quality Systems That Control Performance in Real Time
Our quality management solutions, powered by Velotic’s Proficy® Software Commercial Operations, give your operations team the ability to enforce specifications, detect deviations, and respond to quality events as they happen. From statistical process control and process center lining to full traceability and non-conformance management, every capability is built into a single integrated system.
Quality problems caught too late cost the most
Holding consistent quality means staying ahead of specifications, process drift, and non-conformances before they ever reach the customer.
Inconsistent results
When quality swings from run to run, you’re shipping uncertainty and chasing problems after the fact.
Caught after the fact
Without real-time trends, statistics, and notifications, defects surface downstream where they are far more expensive to fix.
Scrambling on non-conformances
When you can’t trace product and materials, resolving a single non-conformance turns into a costly investigation.
Quality-related software capabilities
Our quality-related software capabilities give you control over every stage of quality, including:
Quality specification management
Define specifications with alarming and control.
Quality tests & capability analysis
Run quality tests and analyze manufacturing capability.
Process centerlining
Keep processes centered on their optimal settings.
Track and trace
Trace products and materials through production.
Non-conformance management
Capture and manage non-conformances.
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Inside the Solutions
Proficy Plant Applications Quality Module
The Quality Management module within Velotic’s Proficy® Software Commercial Operations enforces consistent product quality through real-time trends, SPC, and automated notifications. It integrates process, inspection, and test data from both manual and automated sources into a single repository. Specification management ties alarm conditions and control limits directly to product and equipment combinations.
Proficy CSense Analytics
Velotic’s industrial analytics platform applies AI and machine learning to quality data across your operation. Pre-built templates for process centerlining, anomaly detection, and predictive quality modeling help engineers identify root causes and reduce variability without starting from scratch. Manufacturers using CSense report up to 10% improvement in key quality and yield metrics.
Proficy Historian
High-speed, time-series data collection captures every quality-relevant process variable at the resolution your team needs. Historian stores and retrieves data efficiently across shifts, lines, and sites, giving quality engineers a complete historical record for trend analysis, deviation investigations, and regulatory audits.
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Use Cases
Where We Can Help
FDA and Regulatory Compliance
Pharmaceutical, food and beverage, and medical device manufacturers operate under strict quality documentation requirements. Cybergear deploys Proficy with 21 CFR Part 11 support, electronic signatures, and automated audit trails built directly into production workflows.
High-Speed Process Manufacturing
In fast-moving continuous and batch processes, quality deviations can generate large volumes of off-spec product within minutes. Real-time SPC and automated alarming catch shifts early, allowing operators to correct before scrap accumulates.
Multi-Site Quality Standardization
Organizations manufacturing across multiple facilities need uniform quality standards and centralized visibility into performance. Proficy supports enterprise-wide specification management with standardized templates that ensure consistent quality execution at every site.
Quality Gains That Protect the Bottom Line
Manufacturers who implement Cybergear’s quality management solutions see measurable reductions in variability, waste, and compliance risk across their operations:
Up to 10%
Improvement in quality and yield metrics with analytics
5%+
Reduction in quality rejects through predictive monitoring
1%
Decrease in compliance-related costs
Our Process
Quality Systems Assessment
We start by evaluating your current quality processes, specification management methods, and data collection practices. This assessment pinpoints where quality visibility gaps exist and where real-time control can deliver the greatest reduction in variability and waste.
Platform Configuration
Our team configures Proficy Plant Applications and supporting analytics tools to match your quality requirements. Specifications, control limits, SPC rules, and reporting templates are built around your specific products, equipment, and compliance standards.
Validated Deployment
Quality systems demand rigorous validation. We deploy in structured phases with documented testing at each stage, ensuring that alarm logic, specification enforcement, and electronic record keeping perform correctly before going live on production lines.
Ongoing Quality Optimization
After deployment, we work with your quality and process engineering teams to refine control limits, expand analytics models, and add new product specifications as your operation grows. Continuous improvement is built into the engagement from day one.
Let's chat.
Ask us how our quality management technologies can help your operations. Book a customized demo and a one-on-one consultation, and we’ll answer your specific questions and help you find the services that best fit your business.
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