Warehouse Management
Whether your operations are large or small, Cybergear helps you manage materials and work in process with complete WMS and MES/MOM systems.
Warehouse Management
Strive for perfection.
Through PowerHouseWMS, you can manage multiple warehouse activities, including receiving, replenishment, task interleaving, cycle counting, wave planning, shipments, and more. Proficy Plant Applications adds inbound material inspections, line-side material replenishments, and material movement tracking.
Capabilities
Cybergear Unifies Warehouse and Production Floor Material Management
Our warehouse management solutions combine PowerHouse WMS for complete warehouse logistics with Velotic’s Proficy® Software Commercial Operations for production-side material tracking. Together, they create a single material flow from inbound receiving through storage, replenishment, and line-side delivery. Production, warehouse, and logistics teams work from the same data instead of separate systems.
Material chaos slows the whole line
When materials and work in process are not managed tightly, the warehouse becomes a bottleneck instead of an advantage.
Lost track of materials
Without clear material movement management, stock gets misplaced, miscounted, and hard to find when the line needs it.
Lines starved for parts
When replenishment isn’t happening right at the line, production waits on materials that should already be there.
Quality slips at receiving
Skipping inbound inspection lets bad material into the flow, where it’s far more disruptive to catch later.
Warehouse management features
Some features include:
Inbound material inspection
Inspect materials as they arrive.
Line-side replenishment
Replenish materials right at the line.
Material movement management
Track and manage material movements.
Warehouse logistics
Coordinate logistics across the warehouse.
Schedule your plant evaluation with an integration expert.
Schedule NowSoftware Solutions
Inside the Solutions
PowerHouse WMS
PowerHouse by QSSI is a proven warehouse management system backed by over 35 years of refinement. It manages the full scope of warehouse activities including receiving, put-away, replenishment, cycle counting, wave planning, and shipments. Fully configurable and scalable, PowerHouse integrates with ERP systems and supports barcode scanning, labor forecasting, and real-time inventory visibility across multiple locations.
Proficy Plant Applications Material Management
On the production side, Proficy Plant Applications handles inbound material inspections, tracks material consumption against active work orders, and manages line-side replenishment. Material movements are recorded in real time and tied to product genealogy, giving your team complete traceability from raw material receipt through finished goods.
Proficy Operations Hub
Web-based dashboards built through Operations Hub give warehouse managers, production supervisors, and supply chain leaders a consolidated view of material status across the facility. Real-time inventory levels, replenishment alerts, and material consumption data are accessible from any device and any location.
Explore plant floor case studies, software demos, & visualizations.
Want to see what these solutions look like? Explore software specs, features, and real-life use-cases across the plant floor. Download practical resources, implementation examples, and solution overviews designed to help your team evaluate what modernization could look like inside your operation.
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Use Cases
Where We Can Help
Automotive and Discrete Manufacturing
High-value components and just-in-sequence delivery requirements demand precise material tracking. Cybergear deploys PowerHouse WMS and Proficy to manage complex kitting, de-kitting, and line-side staging operations that keep assembly lines running without excess inventory buildup.
Food, Beverage, and CPG Operations
Perishable materials and strict lot traceability requirements add complexity to warehouse operations. Our integrated WMS and MES solution tracks materials by lot, manages FIFO rotation, and maintains the genealogy records required for regulatory compliance and rapid recall response.
Multi-Warehouse and Distribution Environments
Manufacturers operating across multiple warehouses or distribution points need a single source of truth for inventory. PowerHouse WMS provides centralized visibility across locations with real-time stock levels, transfer management, and available-to-promise calculations that span the entire network.
Material Management Results That Keep Lines Running
Manufacturers who deploy Cybergear’s integrated warehouse and production material management solutions see measurable improvements in inventory accuracy, line uptime, and logistics efficiency:
45 min
Saved per shift, per line at a major CPG manufacturer
3X
Throughput increase for an automotive battery manufacturer
35+
Years of PowerHouse WMS refinement and deployment experience
Our Process
Material Flow Assessment
We begin by mapping your current material flow from dock to production line to finished goods. This assessment documents how materials are received, stored, requested, delivered, and consumed, identifying the specific breakdowns that cause delays or inaccuracies.
System Architecture
Our team designs the integration between PowerHouse WMS and Proficy Plant Applications to match your facility layout, material types, and production workflows. Storage locations, replenishment triggers, inspection requirements, and reporting structures are all configured before deployment.
Integrated Deployment
We deploy the WMS and MES material management functions together, ensuring that warehouse operations and production floor systems share data from day one. Operator training covers both warehouse and production workflows so teams understand the complete material lifecycle.
Ongoing Optimization
After go-live, we work with your logistics and production teams to refine replenishment rules, adjust storage strategies, and expand tracking coverage as your operation grows. The system is designed to become more precise over time as historical data informs better material planning.
Let's chat.
Ask your Cybergear representative for more details. Book a customized demo and a one-on-one consultation, and we’ll answer your specific questions and help you find the services that best fit your business.
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